Essential safety procedures for conveyor use focus on preventing accidents, protecting workers from hazards, and optimizing system performance. Physical guarding, emergency stop devices, sufficient signage, regular inspections, and comprehensive worker training are the most vital safety practices.
Essential safety measures
Physical guarding
All the moving parts such as belts, pulleys, pulleys, and shafts must be protected from accidental contact. Guards must be rigid, secure, and must be designed to restrict access to areas of hazard.
Emergency stop devices
Relay accessible emergency stop devices such as pull cords, push buttons, or rope switches must be made available along the conveyor length. These should be thoroughly tested for proper functioning and quick response capability.
Proper signages and markings
Hazard areas and restricted areas should be correctly identified through safety signs to prevent misuse and alert workers of hazards that are about to occur. Marking increases situation awareness in dense mining zones.
Lockout/Tagout (LOTO)
Repair or maintenance should first de-energize conveyors totally and safely lock them out to prevent improper running, reducing risk during service activities.
Regular inspection and maintenance
Regular inspections for tear, wear, and broken parts will prevent accidents due to equipment failure. Detailed routine inspections assist in expediting corrective actions.
Training of workers
Employees must be trained on safe working procedures, hazard recognition, and emergency actions. Proper training and documentation assist in ensuring compliance and safety culture.
Material handling and housekeeping
Keep conveyor sections free of obstructions and have materials loaded properly to avoid jamming, spilling, or falling products, which can lead to injury or damage.
