Ore samples undergo crucial processes during metallurgical testing to determine optimal mineral extraction methods, vital for plant design and predicting performance (Metallurgical Consulting, n.d.a).
Sample preparation begins with crushing and grinding to reduce particle size, liberating valuable minerals from waste rock (Metallurgical Consulting, n.d.c) This is often followed by screening or classification to separate particles by size (Metallurgical Consulting, n.d.c).
Various tests are then conducted.
- Comminution tests assess ore breakage to determine energy needs for crushing and milling (Minerals and Metals, n.d.).
- Flotation tests evaluate chemical reagents and conditions to optimize mineral separation into concentrates (Metallurgical Consulting, n.d.c)
- Leaching tests, like cyanidation for gold, assess the dissolution of target minerals (Metallurgical Consulting, n.d.b).
- Detailed mineralogical analysis helps understand mineral associations and liberation (Metallurgical Consulting, n.d.c).
Data from these tests, on individual or composite samples, inform geometallurgical models that link ore characteristics to processing behavior, optimizing the overall mining and recovery operation (Metallurgical Consulting, n.d.a).
Why do you think it’s important to test how minerals behave before building a processing plant?

