Choosing the wrong industrial conveyor system can lead to inefficiencies, product damage, downtime and lost revenue, so it is crucial to dedicate some time to understanding the requirements of the conveying system during the selection process to ensure that the chosen conveyor will meet the specific demands of the application.
Below are six factors to consider when specifying an industrial conveyor system:
The application
Industrial conveyor systems are used for a multitude of applications, but can be narrowed down to two main operations: conveying (moving products from point A to point B) or feeding (feeding materials continuously or in batches into a process). Understanding the requirements of the application and intended function of the conveyor will help narrow down the choices.
Cost
Due to budget constraints, cost will always be a factor, but it should not be the most important one. While the conveyor system should fit within the budget and the calculation should include the cost of the equipment, as well as other project necessities such as design, installation and necessary renovations, it is often the case that spending more to install a durable and reliable industrial conveyor system that meets the needs of the operation, accommodates the characteristics of the products and will function in the environment is a worthwhile investment.
Available footprint
To provide the highest level of efficiency, the selected industrial conveyor system must fit well within the available footprint. For example, if there are obstructions, a modular conveyor may be the best choice. Or if space is very limited, an incline or overhead conveyor may be a better option. No matter what layout is planned, ensure that the conveyor system won’t interfere with other operations and that there is enough space around it to allow access for operators and maintenance technicians.
Special environments
Special considerations include open sources of ignition, potential for flammability or explosiveness, extreme temperatures, corrosive vapors or products, high humidity levels, vibration or pressures as these may combine with certain material characteristics to create a health and safety concern that must be addressed.
The products
Evaluate the specific features of the product the conveyor will be handling as this will impact the selection. Consider the product type, length, height, width and weight. Characteristics such as high-moisture content, flammability, temperature sensitivity, abrasiveness or fragility will further influence system requirements and may demand a specialized industrial conveyor system or conveyor belt type.
Business goals
An industrial conveyor system should align with the business goals to increase efficiency and improve the process. In addition to ensuring that the system will handle products without breakage, damage or safety incidents and can safely and effectively operate in the space and environment where it is installed at the required speed and efficiency level, it is also important to consider whether the business plans to expand in the future, in which case a modular conveyor may be a good option.
